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Repair Welding 

STAW Repair Welding--Welding Electrodes Series for Cast Iron 
                                                                          Chemical Composition (%)                                                 Classification
     C   Mn   Si Ni Cr Mo Fe P S     AWS  GB JIS DIN
Typical Values   0.65   0.5   0.7 95     3     A5.15 ENi-CI Z308 DECNi  
General Values ≤0.20 ≤1.0 ≤2.5 ≥92     ≤8.0 ≤0.040 ≤0.035     EN   ISO 1071   E Ni-CI 1  
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5          Welding Position Type of Current Typical Applications
Typical Values                     310                 HB 155               F.V.OH.H.       AC/DC Important Machinable ; Repair Cast Defect; Surfacing Applications
General Values                 240-390               HB 130-170  

 
                                                                           Chemical Composition (%)                                                Classification
     C   Mn Si Ni Cr Mo Fe P S     AWS  GB JIS DIN
Typical Values   0.07  0.82 0.75 52     46     A5.15 ENiFe-CI Z408 DFCNiFe  
General Values ≤0.20 ≤1.8 ≤2.5 45-60     40-52 ≤0.040 ≤0.035     EN   ISO 1071   E NiFe-CI 1  
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5           Welding Position Type of Current Typical Applications
Typical Values                     552                   365              18               F.V.OH.H.       AC/DC Crushers,Austenitic Manganese,Steel Rails,Bailing Buckets
General Values      
 


Hardfacing STAW Welding ------ Welding Electrode Series for Hardfacing Applications
                                                                          Chemical Composition (%)                                                 Classification
     C    Mn   Si Ni Cr Mo Others P S AWS  GB JIS DIN
Typical Values  0.07     0.8  0.42             A5.13 EFeMn-A D256 Z3251 DF-MnA  
General Values ≤1.1 11.0-16.0 ≤1.3       ≤5.0 ≤0.040 ≤0.035 EN    
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5            Welding Position     Hardness  Typical Applications
Typical Values                     F.V.OH.H.   HRC ≥170 Important Machinable ; Repair Cast Defect; Surfacing Applications
General Values      


                                                                           Chemical Composition (%)                                                Classification
     C Mn Si Ni Cr Mo Others P S     AWS  GB JIS DIN
Typical Values   0.07       13           D502 DF-4A  
General Values ≤0.15       10.0-16.0   ≤2.5 ≤0.040 ≤0.035     EN    
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5           Welding Position     Hardness  Typical Applications
Typical Values                    F.V.OH.H.    HRC ≥40 General Hardfacing of Shaft,Valves made of carbon steel/low alloy steel
General Values      


                                                                          Chemical Composition (%) Classification
     C    Mn   Si Ni Cr Mo Cu P S     AWS  GB JIS DIN
Typical Values   3.80   1.08   2.6 4.2 28.5         A5.13 EFeCr-A1  D667    
General Values 2.50-5.00 0.50-1.50 1.0-4.8 3.0-5.0 25.0-32.0     ≤0.040 ≤0.035     EN    
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5           Welding Position     Hardness  Typical Applications
Typical Values                    F.V.OH.H.    HRC ≥48 Parts which bear serious abrasion / resistance to corrosion
General Values      

 
Chemical Composition (%)                                                Classification
      C   Mn Si Ni Cr Mo Co W Others     AWS  GB JIS DIN
Typical Values   1.05   1.3 1.6   28.0 62.0 0.20 4.6   AWS ECoCr-A D802    
General Values 0.70-1.40 ≤2.0 ≤2.0   25.0-32.0 55.0-65.0 ≤0.50 3.0-6.0 ≤4.0     EN    
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5            Welding Position     Hardness  Typical Applications
Typical Values                     F.V.OH.H.    HRC ≥40 High Temp/High Pressure Valves,hot shearing tools,above 650℃
General Values      


Heat Resisting STAW Welding------Heat Resisting Welding Electrodes
Chemical Composition (%)                                                Classification
     C   Mn   Si Ni Cr Mo Cu P S     AWS  GB JIS DIN
Typical Values   0.07   0.75  0.30     0.52       A5.5 E7015-A1 R107 Z3223 DT1215  
General Values ≤0.12 0.50-0.90 ≤0.50     0.40-0.65   ≤0.030 ≤0.030     EN   
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5           Welding Position Type of Current Typical Applications
Typical Values                      525                   440              27              F.V.OH.H.          DC Pearlite heat-resisting steel working below 510℃,such as 15Mo Steel
General Values                   ≥490                ≥390           ≥22

 
                                                                          Chemical Composition (%)                                                 Classification
      C   Mn   Si Ni Cr Mo Cu P S     AWS  GB JIS DIN
Typical Values   0.07   0.92  0.56   1.15 0.45       A5.5 E8015-B2 R307    
General Values ≤0.12 0.50-0.90 ≤0.50   0.8-1.5 0.40-0.65   ≤0.040 ≤0.035     EN    
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5           Welding Position Type of Current Typical Applications
Typical Values                     590                   470              25              F.V.OH.H.         DC Surface welding after SAW of pearlite heat-resisting steels working below 570℃,such as 15CrMoV
General Values                  ≥540                ≥440           ≥17

 
                                                                          Chemical Composition (%)                                                Classification
    C   Mn   Si Ni Cr Mo Cu P S     AWS  GB JIS DIN
Typical Values  0.08   0.85  0.30   9.0 0.90       A5.5 E505-15 R707    
General Values ≤0.15 0.50-1.20 ≤0.50   8.5-10.0 0.7-1.0   ≤0.030 ≤0.030     EN    
  Tensile Strength ( Mpa)    δb  Yield Strength ( Mpa)   δs Elongation (%) δ5          Welding Position Type of Current Typical Applications
Typical Values                     645                 F.V.OH.H.         DC Welding of Cr9Mo heat-resisting steels and overheater pipes
General Values                  ≥590    


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